Search
show/hide navigation
Submit

Our specialized polycarbonates and blends support advanced medical applications.
Application

Surgical: Specialized materials for critical medical applications

Medical device manufacturers rely on our portfolio of medical-grade polycarbonates, blends and specialty films for a wide variety of surgical applications. These materials are often necessary to produce instruments and equipment surgeons can depend on during even the most complex operations.
Contact expert Request a sample Request a quote
Surgical procedures are becoming increasingly complex with the move toward minimally invasive procedures, and the demand for safe surgical equipment continues to rise. Reliable material solutions, offering a range of engineering properties, are a necessity when designing critical instruments and equipment. 
Medical Reference Guidebook
Learn more and download

Medical-grade polycarbonates and blends for surgical devices

Our specialized medical-grade polycarbonates and blends meet properties required for surgical devices, including mechanical strength, dimensional stability, chemical resistance, heat resistance, and glass-like transparency while also supporting sterilization methods commonly used in the industry.

  • For devices that demand superior and lasting strength

    For devices that demand superior and lasting strength

    Glass-filled medical Makrolon® polycarbonate offers the required balance of strength, stiffness and biocompatibility for surgical instruments, making it an alternative to metal. Device components can be made smaller and thinner to improve the ease of use of handheld devices and portable equipment.
    Learn more

  • For reliable surgical devices

    For reliable surgical devices

    Biocompatible Makrolon® polycarbonate offers toughness, glass-like transparency, dimensional stability, and the ability to be sterilized across a spectrum of techniques. These attributes make it well-suited to applications including trocars, robotic components, blood oxygenators and reservoirs.
    Learn more

  • For high-heat medical devices

    For high-heat medical devices

    Shortening patient wait-times by speeding up the process needed to disinfect instruments after each treatment can improve efficiency in clinical and hospital environments. Tristel Solutions set out to achieve exactly this with its new Stella System, enabled by Apec® 1745 high-heat polycarbonate.
    Learn more

  • New portfolio of Low Friction Makrolon® polycarbonate

    New portfolio of Low Friction Makrolon® polycarbonate

    Covestro developed a new portfolio of low friction polycarbonates for medical applications with sliding components. Biocompatible low friction Makrolon® also has the ability to be sterilized across a broad spectrum of techniques including gamma sterilization.
    Learn more

Maintained sterility in the operation theatre with Thermoplastic Films

Maintaining sterility while using medical devices and high-tech equipment in the operating room is critical. Platilon® and Dureflex® TPU films are used in multiple applications during surgery, thanks to their versatility and biocompatibility.

  • Platilon® and Dureflex® TPU films for surgical applications

    Platilon® and Dureflex® TPU films for surgical applications

    TPU films offer customized properties such as an innate soft touch, good visual clarity, tensile strength, and good puncture and temperature resistance. Find out why Platilon® and Dureflex® TPU films are the material of choice for numerous applications in the operation room (OR).
    Download

  • Infection control of surgical equipment

    Infection control of surgical equipment

    Articulated OR equipment, such as surgical robots, requires a greater range of movement, and their electrical motors emit heat. Protective sleeves and covers made with TPU films offer elevated performance and good tear and high heat resistance, and protect patient and staff from contamination.

  • Low gloss TPU film grades for incision drapes

    Low gloss TPU film grades for incision drapes

    The thin but strong and elastic features of TPU films used in incision drapes allow them to be suitable for diverse surgeries. Low gloss TPU films provide clear surgical site visuals without glare, which improves the focus and concentration of surgeons and medical teams.

  • Flexible drapes for cooling/warming machines

    Flexible drapes for cooling/warming machines

    TPU films for drapes in slush machines and fluid warming equipment provide a sterile barrier. High tear resistance ensures the integrity of the drape during usage. Good drapability favors film anchorage to the basin during the surgical procedure.

  • Reliable support during procedure

    Reliable support during procedure

    High tensile strength and puncture resistance of TPU films make gel filled surgical positioners and inflatable warming blankets resistant to damage and tears. Formulations with good hydrolytic stability reduce material degradation for device longevity.

  • Secure retrieval of specimen

    Secure retrieval of specimen

    The good mechanical strength of TPU films in specimen retrieval bags lowers the risk of tears and spillage, enhancing patient safety. The highly pliable films easily roll up and unfold to facilitate insertion through a small incision.

  • Thermoplastic Films: For high demands of medical packaging

    Thermoplastic Films: For high demands of medical packaging

    The packaging plays a key role in safeguarding the integrity and safety of medical products. It requires high sterility, high impact and puncture resistance as well as excellent hydrolysis and fungal resistance. Our Thermoplastic Films meet those high requirements - learn more in our brochure.
    Download

  • High standard packaging for high-value breast implants

    High standard packaging for high-value breast implants

    For the packaging of breast implants, our Makrofol® MA507 and MA336 transparent medical-grade films are the material of choice. They are impact and crack-resistant and can withstand the most effective form of sterilization.
    Read story here

Related brands and products

Downloads

Healthcare Reference Guide

Please register to download.

Download
TPU Films for surgical supplies | Platilon®, Dureflex®

Please register to download.

Download
Thermoplastic films for medical packaging

Please register to download.

Download
MakrolonRx2235 Brochure.pdf

Please register to download.

Download
Radiopacity of Polycarbonate for Healthcare Applications brochure

Please register to download.

Download

Related articles

Case studies

  • Seamless charging stations with Arfinio
    Case study

    Platilon® in next-gen ECG

    Covestro TPU films deliver invaluable solutions for smart healthcare and monitoring and diagnostic medical devices.

  • case close
    Case study

    Medical plastics I Covestro

    Covestro polycarbonate offers form and functionality for Dermadry device that treats excessive sweating. Learn more!

  • Aesthetic toolkit edition 2022-2023
    Case study

    Aesthetic design toolkits

    CMF design toolkits for global aesthetic trends in the electronics and electrical, automotive, and healthcare industries: the 2022/2023 edition

  • TorqueSafe™ single-use handles for orthopedic procedures are made using Makrolon®
    Case study

    TorqueSafe™ handles

    Single-use torque instruments depend on medical grade Makrolon®

  • Apec® 1745 high-heat polycarbonate enables the Stella System shorten instrument sterilization time.
    Case study

    Stella System

    Apec® 1745 high-heat polycarbonate for steam sterilization devices

  • Super Staple™ Classic bone fixation device with high-strength, medical-grade Makrolon® Rx2530.
    Case study

    Super Staple™ Classic

    Biocompatible Makrolon® selected for Super Staple™ bone fixation device

  • Biocompatibile Makrolon® Rx1851 with customizable color options for OrthoSensor™ Knee Balancer.
    Case Study

    OrthoSensor™ Knee Balancer

    Biocompatible Makrolon® houses new device for knee implant surgery

  • Cannuflow’s EntreVu® EX has a clear arthroscopic access cannula body and utilizes Makrolon® Rx1452.
    Case study

    Cannuflow EntreVu® EX

    Biocompatible Makrolon® is ideal for clear arthroscopic access cannula

  • Enhua Case Stage Image
    Case study

    Safe, simple anesthesia nasal mask

    Covestro’s medical grade polycarbonate Makrolon® 2858 meets the demanding requirements of anesthesia nasal masks

  • PharmaJet Tropis® Needle-Free Injector
    Case study

    Needle-free injection Systems
     

    PharmaJet’s Needle-free Injection Systems (NFIS) needed a polycarbonate material that could meet the property demands of the syringe and vial adapter while standing up to gamma radiation and ethylene oxide sterilization. Makrolon® was the answer.

  • SmartGuard® Anti-Snore device
    Case study

    Anti-Snore

    For the latest formulation of its SmartGuard® Anti-Snore product, designed to alleviate snoring, SmartGuard® chose Covestro’s Makrolon® 2858 polycarbonate resin for its combination of strength and biocompatibility.

  • Drug Delivery Demonstrator
    Case study

    Drug delivery 

    Covestro’s new line of healthcare-grade products — including Medical low friction Makrolon®, Medical glass filled Makrolon®, high flow Makrolon®, and Bayblend® — bring new levels of performance and sustainability to the medical device market with an all-polycarbonate device.

Stories

  • Colorful films and sheets
    Story

    TPU Films Selector Tool 

    Streamlined product selection: A web-based TPU films selector tool utilizing questionnaire and filters to match user needs

  • Specialty films for circular solutions
    Story

    More sustainable films for circularity

    Our films portfolio with partly bio-based, recycled, and ISCC PLUS-certified mass balanced materials contribute to circular economy.

  • Story

    New ultra-durable Makrolon® polycarbonate

    New ultra-durable material from Covestro is designed to meet rigorous standards

  • Surgical devices
    Story

    When only strong will do

    Introducing a new portfolio of medical glass-filled polycarbonates.

  • A woman injecting medicine to her upper arm.
    Story

    Introducing a new portfolio of low friction polycarbonates

    Low Friction Makrolon® delivers smoother dosage of pharmaceuticals to your drug delivery device, while improving control and reliability for the patient or healthcare professional.

  • Makrofol®MA507 and MA336 polycarbonate film for breast implant packaging
    Story

    Medical packaging made with Makrofol® for breast implants.

    Makrofol® film for medical applications enables transparent, robust packaging for breast implants and is compatible with high-temperature sterilization processes

  • respiratory medical devices
    Story

    Respiratory medical device materials

    Covestro material solutions meet ISO 18562 standards 

  • Team of surgeon at work
    Story

    Healthcare Reference Guide from Covestro

    Designed for the Digital age, the Reference Guide has been reimagined as a gateway to healthcare resin information presented on Covestro’s Solution Center. 

  • Platilon® XM extra matte TPU films for medical use. Example: skin tone for wound care application.
    Story

    Platilon® XM, the TPU film with an extra matte surface

    Platilon® XM is a blown TPU film with an extra matte surface designed for low friction and low reflection

  • Story

    Medical polycarbonate

    Medical grade polycarbonate from Covestro supports a variety of established and emerging applications.

Press

  • Press

    Improved organ preservation system

    Read more
  • Press

    Material partner of the medical equipment industry

    Read more

Applications

  • Wound care: High-tech materials for medical applications
    Application

    Wound care

    Explore top-grade medical adhesives, foams and TPU films for wound dressings – perfect for advanced wound management. Discover more today! 

  • Electromedical equipment
    Application

    Electromedical equipment

    Polycarbonate resins and blends with the strength and biocompatibility needed for electromedical device housings and parts

  • Lens-grade Makrolon® polycarbonate for the optical/ophthalmic market.
    Application

    Eyewear

    Makrolon® polycarbonate grades formulated specifically for the optical/ophthalmic market

  • High-quality biocompatible plastics for drug delivery devices.
    Application

    Drug delivery

    Biocompatible, medical-grade PU, TPU, PC, and PC+ABS blend materials for drug delivery applications

High-performance raw materials for healthcare

All about

Healthcare

Explore our Healthcare solutions

Contact us

Contact Partner

How would you describe yourself?

What type of material are you interested in?

What type of industry are you interested in?

What type of inquiry is this?

How can we contact you?

* Mandatory Fields

Request a sample
{"FieldName":"ProductName","Endpoint":"https://covestro-prod-ffm.apimanagement.eu2.hana.ondemand.com/hybrispim/products_typeahead?identKey=GB6LiyNSG0YYxXXEpmO8EyoUdFLN0Roi&CLIENTID=DHLTHP&CLIENTSECRET=2DNknMSM9HF5ubP2qdBg&extended=true","Language":"en","PermissionQuery":"","BrandLabel":"Brand","ProductLabel":"Product","NoResultLabel":"No results for","MaxItem":5}

Request a sample

Request a quote
{"FieldName":"ProductName","Endpoint":"https://covestro-prod-ffm.apimanagement.eu2.hana.ondemand.com/hybrispim/products_typeahead?identKey=GB6LiyNSG0YYxXXEpmO8EyoUdFLN0Roi&CLIENTID=DHLTHP&CLIENTSECRET=2DNknMSM9HF5ubP2qdBg&extended=true","Language":"en","PermissionQuery":"","BrandLabel":"Brand","ProductLabel":"Product","NoResultLabel":"No results for","MaxItem":5}

Request a quote

Compare
Compare