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Case study

Fast cure and strong protection with Desmodur® and Desmophen®

Delta Coatings, a manufacturer and solution provider for construction coatings, needed to provide a durable protective lining for the shoreline and walkaways of one of the largest man-made lagoons in Dubai. Our fast curing aliphatic polyurea elastomeric coating technology helped them do it in just six months.
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Task

Waterproofing of MBR City’s iconic lagoon

The city of Dubai in the United Arab Emirates (UAE) is constantly expanding. One of its recent developments is District One, Mohammed Bin Rashid Al Maktoum City (MBR City), which is spread across 1,100 acres of lush greenery. At the heart of MBR City is its iconic man-made lagoon – central to the area’s visual appeal.

As part of this concept, the lagoon needed a bright, decorative, seamless lining system for its entire shoreline, as well as its podiums and walkways. Construction coatings solution provider Delta Coatings had the task of providing this system.

Challenge

Protecting 20,000m² in just six months

Speed was essential in this project. To be ready for the lagoon launch in 2020, Delta Coatings needed to not only develop the coating, but also apply it very quick to the entire shoreline area of 20,000m2, in just six months.

An important part of the visual appeal for the Mohammed Bin Rashid Al Maktoum City is this iconic lagoon.
Achieving this while delivering the right high-performance protective properties was another key challenge. To withstand the heavy foot traffic, daily cleaning of sand and dust, and splashing along the lagoon shoreline, it was critical that the coating provided durability and waterproofing for the concrete as well as UV stability.

“The ease of application and fast cure characteristics at ambient temperature made the aliphatic polyurea a perfect choice for this project.”

Belvin Marx

General Manager, Delta Coatings

Solution

Desmodur® and Desmophen® aliphatic polyurea technology

To address these challenges, Delta Coatings decided to use a thick film elastomeric aliphatic polyurea coating system based on our Desmodur® and Desmophen® raw materials. They used these materials in their DELTAShield Aqualine AL 2K waterproofing membrane.

The aliphatic polyurea technology had several advantages. Firstly, the coating could cure quickly at ambient temperatures, shortening the application time.

Waterproofing of splash zone areas of man-made lagoons
This technology could be applied as thick coating with no need for a mid-layer. This reduced the risk of topcoat delamination and patches showing through, as well as further reducing the overall application time.

Equally important was the excellent resistance to UV, weather, and mechanical damages that the coating based on Desmodur® and Desmophen® provided. This technology delivers an optimum balance between flexibility and tensile strength, while also offering excellent hardness and abrasion resistance.

Together, these properties enabled Delta Coatings to provide a highly protective, durable coating in time for the lagoon launch. As a result, MBR City residents can now enjoy beautiful walkways along the lagoons for years to come.

“We’re proud to have supported Delta Coatings with this exciting application – which demonstrates the strong capabilities of our polyurea technology in the market.”

Subramanian Sankaran Subramanian Kovakat (Mani)

Account Representative Coatings & Adhesives, Covestro Middle East FZ LLC

Key benefits

  • Quick to apply: With fast curing and no mid-layer needed, application is quick and easy.
  • Highly protective: The UV resistant aliphatic coating provides excellent hardness and abrasion resistance to withstand mechanical damages.
  • Less layer: Thick aliphatic polyurea coating layer reduces risk of topcoat delamination or patches showing through.

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