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New Covestro medical polycarbonate pushes the boundaries of heat resistance

Overmolding polycarbonate with liquid silicone rubber (LSR) is commonly used to produce respiratory masks and other medical devices requiring molded-in seals. Using a polycarbonate made for higher temperatures in silicone overmolding can help to more than double production volumes due to shorter cycle times.
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For 50+ years, healthcare customers have relied on our expertise and polycarbonate solutions. 

We continue to look for opportunities to provide added value to our customers. With this in mind, we formulated a polycarbonate made for higher temperatures in silicone overmolding to help our customers more than double production volumes in the same amount of time due to faster curing.

Apec® 2045 offers the highest heat resistance    in our medical polycarbonate portfolio. In addition, it offers a mix of properties that helps ensure high quality, performance and appearance for respiratory masks and similar medical applications with molded-in seals. 

Furthermore, Covestro experts support our customers every step of the way, for example, helping them calculate possible savings when switching to this material. 

Covestro formulated Apec® 2045 polycarbonate for higher temperatures in silicone overmolding.

Apec® 2045 high-heat copolycarbonate designed for medical devices with molded-in seals and healthcare applications requiring hot air sterilization at up to 180 °C. 

Key Benefits

  • High heat resistance: Formulated for highest curing temperatures in silicone overmolding and hot air sterilization.
  • Durability: Tough engineering plastic with the highest heat resistance in the Covestro medical polycarbonate portfolio.
  • Transparency: Produces transparent parts with high optical clarity.
  • Biocompatible: Biocompatibility testing according to ISO 10993-1 and USP Class VI for contact of 30 days or less.
  • Sterilizable: Supports sterilization methods most prevalent in the healthcare industry, including irradiation, autoclave and hot air.
  • Processability: Consistent and efficient processing.
  • Low carbon footprint: Can enable circular business models by supporting closed- and open-loop recycling as well as the possibility of attributed bio-circular content.

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Request a sample

Hello! Thanks for reaching out to us.
We have received your request and one of our experts will be in touch with you as soon as possible.
In the meantime, feel free to discover our innovative material solutions!

Speak to you soon,
Your Covestro Team

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Request a quote

Hello! Thanks for reaching out to us.
We have received your request and one of our experts will be in touch with you as soon as possible.
In the meantime, feel free to discover our innovative material solutions!

Speak to you soon,
Your Covestro Team

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