Polycarbonate solutions for reliable, next-gen AI data centers
Full-load AI workloads are redefining data center material requirements
AI clusters push power, cooling and networking beyond what conventional data center architectures can handle.
Unlike conventional workloads, AI training and inference create rapid, unpredictable load fluctuations, requiring power distribution and battery backup systems to respond quickly, intelligent control systems to monitor and manage stability in real time. At the same time, thousands of high-performance GPUs run at full load for extended periods, creating extreme requirements for absolute performance, fast internal communication and sustained stability. Purpose-built AI data centers therefore seek to break through these limits and deliver more computing performance per watt. Our polycarbonate solutions are designed to meet these demands.
AI compute is becoming a core asset. The infrastructure behind it must deliver dependable performance. We provide advanced material solutions that help support safe operation and effective thermal management, enabling low-carbon, future-ready data centers.
Power distribution under high load starts with safe, robust materials
Power distribution in AI data centers must stay reliable under continuous high loads. Uninterruptible power systems (UPS), switchgear and power distribution units (PDUs) require consistent performance in demanding conditions. In extreme conditions, materials must help prevent flame spread.
Our flame-retardant polycarbonate grades meet UL 94 V-0 requirements and offer long-term heat resistance. Glass-fiber reinforced options add stiffness and impact strength for robust housings. Together, these properties help keep power distribution stable over long service lifetimes.
Cooling and control systems keep hot spots in check and make issues visible
Cooling and control systems are critical to keep equipment within safe operating limits. Components like controllers, sensors, circuit breakers, and VFDs often operate close to heat sources, where hot spots can develop.
Our polycarbonate solutions combine heat resistance with dimensional stability to help reduce warpage during long-term operation. We also offer transparent flame-retardant polycarbonate used for viewing windows to support quick visual checks.
Servers and Data Storage: mission-critical high performance with reliable materials
In server and data‑storage environments, space is limited, and components must consistently deliver precise fit, robust performance, and long‑term durability. Parts such as air ducts, HDD/SSD trays, front bezels, and light guides must maintain tight tolerances within compact layouts while enduring repeated maintenance cycles.
Our polycarbonate solutions provide the durability and design flexibility required for these demanding applications. They offer exceptional impact strength, flame retardancy, high heat resistance and excellent processability—enabling thin‑wall structures and complex geometries.
For advanced thermal management, our thermally conductive materials can be molded directly over printed circuit boards to efficiently dissipate heat and streamline assembly processes.
Lower‑carbon materials for Green data centers
Low-carbon design starts with the careful selection materials for every component, especially for Servers and Data Storage which are high-energy-consuming devices as the backbone of digital infrastructure.
We offer our bio-circular attributed content (RE) series and post-consumer recycled (PCR) polycarbonates. These sustainable material options help significantly reduce carbon emissions without compromising on performance. We support customers in advancing toward greener data centers while maintaining the reliability and durability required for mission‑critical operations.
Key benefits
- Flame Retardancy: Flame-retardant grades comply with UL 94 V-0 requirements.
- Heat resistance: Heat resistance and dimensional stability help reduce warpage near hot spots.
- Lightweight: High mechanical strength at low weight supports easier transport and installation.
- Low-carbon footprint: RE series and PCR options help reduce carbon footprint.
