Arfinio showerplate
Case study

Arfinio® enables safer, more durable shower plates

Covestro and Arcesso Dynamics developed a manufacturing solution using reaction injection molding (RIM) on aliphatic polyurethanes – previously considered impossible. Bathroom furniture manufacturer Estoli supported this technology by designing a lightweight, slip-resistant shower plate based on it – which is now offering new possibilities to consumers.
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Task

Creating a high-end, lightweight, non-slip shower plate

Bathroom furniture manufacturer Estoli was looking for a shower plate with the high-end appearance and performance of conventional solid-surface materials, but with additional features such as a lower weight and improved slip resistance.

“Not only is Arfinio® the first use of RIM on aliphatic polyurethanes, it’s also the first real use of new chemistry and manufacturing technology in the solid-surface world. Arfinio®’s slip-resistant and lightweight properties make it ideal for bathroom furniture, so we look forward to working with our partners on similar projects.”

Challenge

Finding the right lightweight, slip-resistant material

Estoli found that most materials available could not meet these needs. Many required a separate coating to perform well, were too heavy, or did not deliver the extra-high wet slip resistance that Estoli was aiming for.

To overcome this challenge, Estoli decided to use Arfinio®, a manufacturing technology being developed by Covestro and polyurethane manufacturer Arcesso Dynamics. Arfinio® works by adapting the RIM process to aliphatic polyurethanes – previously considered impossible.

Estoli supported the technology by basing the design of its shower plate around Arfinio® and investing in prototyping molds at an early stage of development. It was the first company to do so, and the resulting single-material shower plate is the first item designed for and built with Arfinio®.

“Using Arfinio®, we’re able to offer our customers the look and feel of a luxury solid-surface material, but with better safety, haptics, and weight savings than we could previously achieve. Thanks to these properties, Arfinio® is sure to change how we design not just shower plates, but bathroom furniture in general.”

Solution

A slip-resistant shower plate using RIM on aliphatics

Thanks to the patented Arfinio® technology, the shower plate has similar properties to a solid surface, but has improved wet slip resistance and can be made 50% lighter than those using standard solid-surface materials. This reduces the amount of material needed and the risk of safety incidents during installation. Because of Arfinio®’s high thermal coefficient, the plate is warm to the touch, and the Arfinio® formulation can also be supplemented with antibacterial additives on request.

In this way, Arfinio® offers improved safety levels during installation and use, and an improved user experience.

In addition, Arfinio® provides excellent impact and abrasion resistance, enabling a long service lifetime. And, as a monomaterial, the shower plate can be easily repaired and recycled. In this way, the technology enables bathroom furniture manufacturers to reduce their environmental impact.

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Key Benefits

  • Slip-resistant: Excellent wet slip resistance improves user safety
  • Durable & resistant: High abrasion and impact resistance enable a longer-lasting product
  • More sustainable: Arfinio®-based shower plate is longer-lasting, easy to repair, and recyclable
  • Pleasant to use: High thermal coefficient makes the shower plate warm to the touch
  • Lightweight: Can be made 50% lighter than solid-surface equivalents, for safer installation

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