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Case study

Makrolon® LED2245 EL (edge lighting) illuminates up EV-Rearlamp vision

Covestro's Makrolon® LED2245 EL is a pioneering polycarbonate material for automotive lighting design . It enables efficient, visually appealing slim edge lighting applications in rear lamps and others, addressing regulatory compliance while overcoming traditional material constraints.
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Task

Space-saving material solution thanks to edge-lighting 

Automotive designers and engineers face challenges balancing aesthetics, functionality, material limitations, and regulatory requirements. Traditional solutions often compromise design freedom, hindering sleek, slim, visually appealing systems. HASCO´s vision sought an innovative, space-saving solution for rear lights where the design posed heat resistance and flexibility challenges for some materials.

Challenge

Balancing Lighting Design, Optical Performance, and Regulatory Compliance

The challenge was finding a material meeting contradictory requirements: 

  • robustness against temperature within design and regulatory boundaries;
  • specific color when non-illuminated; 
  • yet high transparency, light-guiding properties and brightness, for homogeneous surface illumination when illuminated. 

The solution was to intelligently combine material properties and color-optical properties, ensuring optimal light distribution while meeting specified requirements.

Makrolon® LED2245 EL meets our requirements and enables the light design also in high temperatures without design changes.

Jason Yin

Materials Develop Manager, HASCO

Solution

Makrolon® LED – Surpassing Limitations with Functional Color Expertise

Through close collaboration with HASCO, Covestro developed an innovative functional color solution utilizing Makrolon® LED2245 EL polycarbonate. This advanced material enabled integrating the light source at the edge of the light distribution layer, facilitating a space-saving design with homogeneous surface illumination. The very low haze level allowed deep, transparent red coloration, ensuring regulatory compliance. Exhibiting exceptional temperature resistance, Makrolon® LED2245 EL maintained optimal optical performance under demanding conditions.

Hasco's rear lamp design showcases Makrolon's capability to deliver cutting-edge light-shaping solutions for automotive applications

Jan Helmig

Global Technical Marketing Manager Automotive Lighting, Covestro Deutschland AG

Key benefits

  • Light transmission & diffusion Excellent light transmission & diffusion ensure optimal distribution & uniformity for edge lighting.
  • Superior Thermal Management Higher heat deflection temp than PMMA, withstands ambient & LED heat better.
  • Increased Design Freedom Functional colors allow complex, sleek lighting design with hidden sources, boosting creativity.
  • Regulated Color Development Meets rear lamp coloration needs with desired red color lit & unlit, adhering to regulations & aesthetics.
  • Space-Saving compact and space-saving lighting solutions, contributing to overall vehicle design

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Hello! Thanks for reaching out to us.
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In the meantime, feel free to discover our innovative material solutions!

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Your Covestro Team

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Request a quote

Hello! Thanks for reaching out to us.
We have received your request and one of our experts will be in touch with you as soon as possible.
In the meantime, feel free to discover our innovative material solutions!

Speak to you soon,
Your Covestro Team

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