Microduct connector of the series V4000 PLUS LE
Case study

More Sustainable Microduct Connectors for Fiber Applications

Camozzi Technopolymers states that the Series V4000 PLUS LE uses Makrolon® RE from Covestro to manufacture more sustainable microduct connectors for fiber optic networks (FTTx), with a reported carbon footprint of the product (CFP) reduced by up to 84% versus the standard V4000 PLUS series.
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Task

Carbon Footprint Reduction for Fiber Network Components

Global fiber network expansion requires millions of fiber optic connectors annually. These seemingly small products are a key building block of digital transformation. Camozzi Technopolymers, specialized in micro injection molding, states that it produces the Series V4000 PLUS LE using full electric machines powered by 100% green energy. According to the company, the product is entirely made in Europe with more sustainable raw materials and a European supply chain, and each connector features a DNV-certified CFP value, expressed in Kg of CO₂ emitted per item.

Challenge

More Sustainable Polymers Without Compromising Performance

According to Camozzi Technopolymers, the Series V4000 PLUS features a transparent polycarbonate housing that provides thermal stability and impact resistance. The tool-free connectable connectors are suitable for demanding environments such as Direct Install (DI) and Direct Buried (DB) applications through their robust, compact design. For the more sustainable LE series, a solution was sought to reduce the carbon footprint of the plastics without performance compromises.

Solution

Drop-In with Attributed Bio-Circular Raw Materials

Makrolon® was replaced by bio-circular attributed Makrolon® RE, offering identical properties with a carbon footprint reduced by more than 80%. This represents a significant step toward lowering CO₂ emissions without compromising performance.

The LCA datasets provided by Covestro enabled Camozzi Technopolymers to calculate the Product Carbon Footprint (CFP) in accordance with ISO 14067. The DNV-certified results confirm an 84% reduction in CO₂ emissions for the V4000 PLUS LE compared to the standard series.

Key benefits

  • Reduction of the Carbon Footprint: Significant reduction of the product’s carbon footprint with Makrolon® RE.
  • Bio-Circular Raw Materials: ISCC Plus-certified bio-circular raw materials are allocated via mass balance, replacing fossil resources.
  • High Performance Drop-In: Makrolon® RE and standard Makrolon® share identical properties.
  • Life Cycle Assessment (LCA): TÜV Rheinland-certified LCA provided by Covestro enables clients to calculate their CFP.

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