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Case studies

Explore our latest case studies

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New designs for Team Sonnenwagen Aachen
Case study

More sustainable sportswear: Team Sonnenwagen 2025

Discover how we and Huafeng equip Team Sonnenwagen Aachen with high-quality sportswear made from partly recycled and partly biobased coated textile materials.

Read more
Three EV-Charging stations in a row mounted to a wooden outside wall
Case study

E-Mobility Solutions | Durable Polycarbonate Films

Explore Covestro's innovative materials for e-mobility and charging infrastructure. Durable polycarbonate films for automotive solutions.

Read more
Wallbox EV charger made of Bayblend® RE
Case study

More Sustainable Wallbox C44E Charger

Discover the Wallbox C44E, developed by CUBOS in collaboration, featuring low carbon, durable materials for sustainable EV charging.

Read more
Seamless charging stations with Arfinio
Case study

Platilon® in next-gen ECG

Covestro TPU films deliver invaluable solutions for smart healthcare and monitoring and diagnostic medical devices.

Read more
Pikolin CS
Case study

Covestro & Pikolin: More sustainable mattress solutions

Pikolin Group transforms its Bultex line into a more sustainable foam mattress brand by using Desmodur® CQ T 80 mb of Covestro, made with biomass feedstock.

Read more
EMI Shielding Solutions
Case study

Reliable inverter solution

Unlocking our reliable, cost-effective, and lightweight solutions for residential inverters, driving both sustainability and efficiency.

Read more
Seamless charging stations with Arfinio
Case study

Seamless, more sustainable charging stations with Arfinio®

VEGA Chargers used Arfinio® monomaterial solid-surface technology to create the more recyclable, repairable, intricate ALOHA Gravity wall-mounted EV charging station.

Read more
 modern kitchen
Case study

Bayhydur® quix ultra coating solutions for kitchen cabinets

Thanks to Bayhydur® quix ultra, Sirca and Finver found a low VOC, water-based and fast-drying solution for high quality, durable kitchen cabinets 

Read more
Case study

Transforming Cardiac Care with Polycarbonate

Polycarbonate for next-gen remote cardiac monitoring system

Read more
More sustainable SCARPA ski boots
Case study

More sustainable ski boot materials

Desmopan® CQ MBC for ski boots reduces carbon footprints by up to 30%. High-performance solutions for designers and engineers. Discover more!

Read more
BIA Touch Chrome demonstrator made with Makrofol® EP355 PC-ABS film
Case study

Touch function on metal

Makrofol® films and Makrolon® PC resins enable electroplated plastic parts with metal surfaces to have touch functionality. 

Read more
Circular CMF Guide
Case study

Circular CMF Guide for integrating circularity into aesthetic design

Explore circular CMF design solutions with actionable insights and best practices on color, material and finish design for recycled and recyclable plastics.

Read more
Leading the Circular Economy Transition: A Business Guide
Case study

More sustainable materials for a circular economy

Discover how sustainable materials are driving the circular economy forward. Download our white paper by Covestro and GC Insights for innovative solutions.

Read more
Case study

Vulkollan® wheels for AGVs

Vulkollan® based wheels for automated guided vehicles offer long service life, durability, reliability and high performance.

Read more
CMF Design Trends 2025+
Case study

CMF Design Trends 2025+

Discover innovative polycarbonate solutions & aesthetic toolkits for industrial designers & CMF experts.

Read more
Case study

More sustainable toothbrush heads made from 100%-recyclable TPU

FRESH 32 created replaceable toothbrush heads with Covestro’s recyclable Desmopan® TPU – for a more sustainable, high-performance, long-lasting toothbrush.

Read more
Case study

Innovative lighting design for automotive lighting

Learn more about Covestro's Makrolon® LED2245 EL and its ability to provide efficient, visually appealing edge lighting for rear lamps

Read more
Jabra Headset
Case study

Jabra Headset Enabled by Recycled Plastic 

Explore Jabra Evolve2 series headsets, featuring post-consumer recycled polycarbonate material from Covestro with a recycled content of 75%, delivering high performance, sustainability, and design.

Read more
Glass facade of bank entrance
Case study

High-tech films in security

With innovative films, we offer our customers state-of-the-art security glazing for a wide range of applications.

Read more
Automotive Exterior
Case study

Laser Welding in Automotive Headlamps

Advancing mono-material headlamp technology through laser welding technology

Read more
Instagrid
Case study

Bayblend® RE for pure instant power in portable power station

Read how Bayblend® RE more sustainable PC blend has revolutionized the Instagrid One portable batterypower station.

Read more
Case study

Roof Sensor Module

Roof Sensor module for seamless sensor integration for self-driving cars

Read more
Leap by Beyond Leather Insqin
Case study

Leather alternative made with apple waste

Beyond Leather uses apple waste to make LEAP®, a 100% animal-free leather alternative with added durability from Covestro’s INSQIN® technology.

Read more
Kaynemaile
Case study

Sustainable chainmail mesh

Our polycarbonate offers form and functionality for architectural mesh. Learn more!

Read more
Covestro® Makrolon® DQ series in different levels of translucency
Case study

Translucent Makrolon® DQ in Steinel® luminaires

Covestro translucent Makrolon® DQ series enables the luminaire manufacturer Steinel® to create diffusers without hot spots and outstanding energy efficiency.

Read more
Case study

More Sustainable polycarbonates for Vimar

Makrolon® RE for Vimar’s design series of switches and sockets for a reduced carbon footprint

Read more
Covestro and Roborock are at the forefront of driving a greener future in the industry with their integrated TPU and PC solutions, delivering increased sustainability.
Case study

Solution for robot vacuum design

Explore sustainability in the intelligent robot industry with materials like Desmopan® CQ TPU & Bayblend® R CQ polycarbonate. 

Read more
Case study

Sustainable manufacturing of sockets and switches

Discover a sustainable shift in switches and sockets with ABB and the use of Makrolon® RE to set new industry standards. Learn more now!

Read more
Case study

Airway monitoring device

Makrolon® for innovative airway monitoring device that answers an unmet need in the market. Find out more!

Read more
Trans-Textil – AQUAIR®
Case study

Waterborne & vegan: More sustainable synthetic textile coatings

Explore how we pioneered a vegan waterborne synthetic coating system with Trans-Textil, to contribute to a more sustainable future for the textile industry.

Read more
Case study

Mobile medical device protection

Makrolon® polycarbonate for durable mobile device protection in healthcare settings. Find out more!

Read more
Ambient back-lit high quality and workmanship surfaces
Case study

Light Design in Car Interiors: VW Tiguan's Innovative Approach

Explore VW Tiguan's new light design with Covestro's Makrolon® Ai Polycarbonate, reshaping automotive interior aesthetics and functionality.

Read more
Case study

Low carbon PU insulation 

Our climate neutral   Desmodur® CQ MS enabled Recticel Impact, a PU insulation board range with 43% lower CO2 emissions.

Read more
Case study

More sustainable textile printing with Covestro & KRONOS

Covestro & KRONOS: More sustainable textile production with digital inkjet printing. Find out more about their white ink innovation for direct-to-foil printing!

Read more
Illustration of modern LCD instrument cluster with driving style display in center.
Case study

Next-gen black panel displays

With sophisticated films, we offer our customers advanced light management applications for next-gen instrument clusters.

Read more
Case study

Electronics plastics 

Covestro polycarbonate maintains form and functionality for closed loop. Learn more!

Read more
Desmocomp® PU in FRP fencing on the Fraunhofer IGCV campus highlights the advantages of composite materials.
Case study

Desmocomp® in FRP fences 

Fraunhofer IGCV used lightweight, UV-resistant and weatherable Desmocomp® PU in new FRP composite fences on their campus. 

Read more
Case study

User-centered design

Innovative materials for user-centric design in medical teenage treatment. Learn more now!

Read more
Case study

Highly functional center console “interaction bar” made possible by Makrolon

Covestro’s Makrolon Ai and its Direct Coating technology enable the BMW i7 series interaction bar. Find out more!

Read more
Mass production of PU wind blades
Case study

The 1000th polyurethane wind turbine blade

Covestro and TMT launch their 1000th polyurethane wind turbine blade

Read more
The Orbiter load tipper by Deprez Construct can quickly rotate and unload crates of perishable food.
Case study

Tough Vulkollan® wheels

Heavy-duty Vulkollan® polyurethane wheels enable 24/7 peak performance and high reliability for a rotating crate tipper.

Read more
EE wallbox design demonstrator
Case study

New EV wallbox design demonstrator

Having an electric vehicle means charging it regularly. Discover Covestro’s more sustainable new wallbox charger design.

Read more
A front LiDAR sensor detecting a passing vehicle.
Case study

Heated LiDAR cover lens

With CNT expert Canatu, we developed a heated cover lens for LiDAR ranging sensors using Makrofol® film and Makrolon® resin. 

Read more
Telekom_Case_Makrolon_RE
Case study

Makrolon® RE for GreenMagenta products

Covestro renewable attributed Makrolon® RE solution supports Deutsche Telekom’s GreenMagenta products. Learn more about our RE solution and the application!

Read more
case close
Case study

Medical plastics I Covestro

Covestro polycarbonate offers form and functionality for Dermadry device that treats excessive sweating. Learn more!

Read more
Small drop-side truck with a Lehner winter service salt spreader installed in the load bed.
Case study

Baydur® PU salt bin

Baydur® GS PU resin and reaction injection molding processing enabled a strong one-piece storage container for a road salt spreader.

Read more
smart fortwo panoramic roof made from Makrolon® AG2677
Case study

Scrap reduction for Automotive exterior parts

Tailoring Makrolon® AG2677 polycarbonate helped WEBASTO to reduce scrap rates in the production of its smart fortwo panoramic roof 

Read more
Case study

Thermal management for USB

Thermal management for fast-charging USB switches and sockets with thermos-conductive polycarbonate Makrolon® TC

Read more
Desmoflex® rigid TPU compounds
Case study

Desmoflex® TPU compounds

Desmoflex® glass-reinforced TPU compounds are strong, tough materials with chemical resistance for repeat-use applications. 

Read more
Molded plastic control panel with a variety of in-mold electronic controls including buttons and sliders.
Case study

Makrofol® Film for IME

Makrofol® SR906 7-2 Film enabled DuraTech to bring IME technology to the Watlow PM Plus™ industrial temperature controller. 

Read more
holography
Case study

360° holographic display

Together with Sony, we developed a 360 degree holographic display that showcases high-tech solutions for AR

Read more
Vehicle on design background
Case study

CMF Aesthetictoolkit for automotive industry

Aesthetic Toolkit with color, material, and finish inspiration for industrial design in automotive, based on key trends edition 2022–2023.

Read more
Cicor demonstrator with printed electronics and Covestro polycarbonate
Case study

Customized printed electronics | Covestro

Our Colibri demonstrator with printed electronics and smart surface technology gives you design flexibility.

Read more
TPU for smart watches and wearables
Case study

TPU in wearables

Xiaomi relies on Covestro’s material engineers and Desmopan® for wearable applications and biocompatible devices.

Read more
Picture showing EVBOX Livo
Case study

EVBox makes EV charging stations with Makrolon® RE

EV chargers generate a carbon footprint during manufacturing. This is how EVBox uses polycarbonates to reduce emissions during the production of electric vehicle charging stations.

Read more
TPU and coated yarn solutions
Case study

TPU yarn solutions

Desmopan® and Coatyarn bundle know-how to recycle resources for more sustainable fashion and functional textiles.

Read more
Trevos innova Light, an LED lamp
Case study

Trevos : INNOVA Series

Makrolon ® DQ5122 meets customer needs to provide energy efficiency at a lower cost

Read more
Arfinio showerplate
Case study

Arfinio®-based shower plates

Arfinio® enables non-slip, repairable, recyclable bathroom furniture without the design constraints of traditional solid-surface materials.

Read more
Transparent Phone Case
Case study

More sustainable phone cases

Desmopan® CQ EC MB enables a TPU phone case with up to more than 80%* renewable attributed content and up to 50%** less CO₂ emissions.

Read more
Case study

Arfinio®-based furniture 

Arfinio® helps designers create truly seamless furniture without the design constraints of traditional solid-surface materials

Read more
IoT design concepts from students from Shenkar College Design and Arts
Case study

New design concepts for IoT applications that drive the UN Sustainable Development Goals

Covestro is collaborating with Shenkar College of Engineering, Design and Art students in an IoT design project to develop

Read more
Aesthetic toolkit edition 2022-2023
Case study

Aesthetic design toolkits

CMF design toolkits for global aesthetic trends in the electronics and electrical, automotive, and healthcare industries: the 2022/2023 edition

Read more
A mass-balance certified TPU solution, formed with Desmopan® CQ and Utechllan® CQ, helps Chaei Hsin achieve a circular economy
Case study

Sustainable footwear as part of the circular economy

Covestro provides TPU solution for Chaei Hsin’s Joniro® athletic footwear brand to contribute to circular economy in footwear production. Learn more!

Read more
Large-Megalight Elkamet Case Study Key Visual
Case study

More sustainable lighting | Covestro AG

Covestro is working with Elkamet and Megalight Systems to provide more sustainable materials for lighting appliances

Read more
Car interior, looking up through a glass sunroof with sunshine streaming in.
Case study

Concept car sunroof shade

We worked with Loomia on a demo car sunroof roll-up shade with lighting and heating and a Platilon® TPU film bonding layer.

Read more
The joint team from GAC and Covestro is pleased with the success of the consulting project on CMF trends and material design.
Case study

CMF Trends and Material Design Consulting for GAC R&D Center | Covestro

Covestro is strengthening its CMF capabilities to become a reliable, innovative partner for various industries. Learn more now!

Read more
NINETYGOxNongfu Spring recycled suitcase banner
Case study

Upcycling used water barrels into trendy suitcases

Suitcases made with post-consumer recycled (PCR) polycarbonates 
coming from used water barrels. Learn more about our new recycling application!

Read more
Application scenario of 5G mmWave base stations
Case study

Material Solutions for Baicells 5G mmWave Base Stations

Covestro and Baicells provide low-temperature impact-resistant Makrolon® solution for newly launched 5G mmWave base station. Learn more!

Read more
Makrolon® TC thermally conductive polycarbonate especially for use in LED heatsinks.
Case study

LED heatsinks

A thermally conductive Makrolon® TC especially for LED heatsinks

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TorqueSafe™ single-use handles  for orthopedic procedures are  made using Makrolon®
Case study

TorqueSafe™ handles

Single-use torque instruments depend on medical grade Makrolon®

Read more
Apec® 1745 high-heat  polycarbonate enables the Stella  System shorten instrument  sterilization time.
Case study

Stella System

Apec® 1745 high-heat polycarbonate for steam sterilization devices

Read more
Super Staple™ Classic bone  fixation device with high-strength,  medical-grade Makrolon® Rx2530.
Case study

Super Staple™ Classic

Biocompatible Makrolon® selected for Super Staple™ bone fixation device

Read more
Biocompatibile Makrolon® Rx1851  with customizable color options  for OrthoSensor™ Knee Balancer.
Case Study

OrthoSensor™ Knee Balancer

Biocompatible Makrolon® houses new device for knee implant surgery

Read more
Cannuflow’s EntreVu® EX has a  clear arthroscopic access  cannula body and utilizes  Makrolon® Rx1452.
Case study

Cannuflow EntreVu® EX

Biocompatible Makrolon® is ideal for clear arthroscopic access cannula

Read more
Enhua Case Stage Image
Case study

Safe, simple anesthesia nasal mask

Covestro’s medical grade polycarbonate Makrolon® 2858 meets the demanding requirements of anesthesia nasal masks

Read more
Cast polyurethane hardening in mold
Case study

Improved molding with MDI

MOCA is increasingly subject to restrictions, so we developed the MDI-based Desmodur® to overcome these constraints.

Read more
Row of offshore wind turbines on a calm ocean
Case study

Elastomer using CO2 tech

We developed cast elastomer for bearing pads and tensioner track pads to help the offshore industry cut its carbon footprint.

Read more
Case study

Covestro supports circular material solutions for smartphones

Covestro’s Makrolo® and Desmopan® recycled material solutions support Fairphone 4 module design, reducing greenhouse gas emissions.

Read more
PharmaJet Tropis® Needle-Free Injector
Case study

Needle-free injection Systems
 

PharmaJet’s Needle-free Injection Systems (NFIS) needed a polycarbonate material that could meet the property demands of the syringe and vial adapter while standing up to gamma radiation and ethylene oxide sterilization. Makrolon® was the answer.

Read more
SmartGuard® Anti-Snore device
Case study

Anti-Snore

For the latest formulation of its SmartGuard® Anti-Snore product, designed to alleviate snoring, SmartGuard® chose Covestro’s Makrolon® 2858 polycarbonate resin for its combination of strength and biocompatibility.

Read more
Drug Delivery Demonstrator
Case study

Drug delivery 

Covestro’s new line of healthcare-grade products — including Medical low friction Makrolon®, Medical glass filled Makrolon®, high flow Makrolon®, and Bayblend® — bring new levels of performance and sustainability to the medical device market with an all-polycarbonate device.

Read more
look at the alt tag of the "Image" field in the stage section and configure the same alt tag for "Teaser Image"
Case study

Makrolon® diffusion grades light the way to enhanced design and sustainability

LED technology enables lighting OEMs to design lighting concepts that are sustainable, but there is always room for improvement. The diffusion properties of Makrolon® DQ5162 polycarbonate helps lighting OEMs push the boundaries of design … and sustainability.

Read more
Dazzling Effects by Innovative Material Solution for ASUS Gaming Laptops
Case study

Material solution for ASUS high-performance gaming laptops

Innovative material solution for ASUS high-performance laptops

Read more
Two runners on hill at sunset
Case study

INSQIN® and HAPTIC®

Partly bio-based INSQIN® PU is an ink binder in HAPTIC® printing on recycled mesh in sports shoes, cutting the CO₂ footprint.

Read more
Nighthawk demonstrator with integrated display
Case study

Makrolon® and Makrofol® show off smart surfaces

As 3D interactive surfaces enter the mainstream, designers are looking for sophisticated shapes and rapid, inexpensive customization, as well as to make sure their creations are part of the circular economy.

Read more
Bear Robotics Hero
Case study

Makroblend® UT helps Bear Robotics food service bots run strong and last long

When Bear Robotics developed their Servi™ line of food service robots, they needed materials that could stand up to heavy impacts as well as frequent cleaning. Makroblend® UltraTough polycarbonate/polyester blend fit the bill.

Read more
PC solution for Smart Pillar on HiPhi X
Case study

Covestro and MINTH provide Polycarbonate solutions for HiPhi X’s smart exterior design

Cooperating with Minth, the tier 1 auto supplier, Covestro provides Makrolon® and Bayblend® polycarbonate materials for the “smart B-pillar” of HiPhi X.

Read more
Energy-efficient and climate-neutral construction with PU insulation materials
Case study

PU insulation from puren

PU insulation materials allow for the energy efficient and climate-neutral construction and renovation of buildings. Read the case study now!

Read more
PU foam mattress topper
Case study

Soft and resilient PU foam

Desmodur® white hardener enables the new piSpring® aliphatic foam mattress topper to unite softness with high rebound.

Read more
100% recycled Desmopan® CQ smartphone case
Case Study

Fairphone 3: protective case of Desmopan® 100% recycled TPU

The Fairphone brand is aiming to create a fairer, more sustainable smartphone industry. When selecting a material for the Fairphone 3 protective casing, they went for Desmopan® TPU with 100% recycled plastic, reducing waste while lowering the carbon footprint of a tough, colored phone case.

Read more
Non-GMO bio-based midsole for durable VAUDE hiking shoes
Case study

VAUDE bio-based midsole

We worked with VAUDE to create a hiking boot midsole using Desmopan® CQ EC 33000 TPU with non-GMO bio-based feedstock.

Read more
The Toyota LQ battery electric concept car has a 300-kilometer range and can seat 4.  Toyota©
Case study

Makrolon® AG front hood

Toyota chose transparent Makrolon® AG polycarbonate for a car hood that changes from a black panel into a colorful display.

Read more
TPU tire solution for bike sharing providers and cyclists
Case study

Integrated TPU solution for AirFom Airless Tire Insert

Desmopan® provides a strong material solution for producing airless bike tire inserts.

Read more
Back cover of INSQIN® MOLESKINE® booklet.
Case study

Moleskine® INSQIN® coating

INSQIN® partly bio-based PU technology coatings make Moleskine® covers more sustainable.

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Tough, transparent Makrolon® 2458 ensures patient safety with the Wego membrane oxygenator.
Case study

Wego New Life oxygenator

Makrolon® makes Wego New Life’s oxygenators safe and durable

Read more
Image of LEDs used to sterilize medical equipment
Case study

Strong and sanitized

Ultraviolet C (UVC) light has a potent germicidal effect, and polycarbonate-based materials stand up to frequent disinfection.

Read more
Disinfectant wipes being used in a medical setting
Case study

Doubling down on disinfectants

Covestro and Metrex harnessed their healthcare industry expertise to investigate the influence of powerful disinfectants on polycarbonate-based materials.

Read more
Circular Design Guidebook
Case study

Circular design guidebook

With REnato Lab, we authored a Circular Design Guidebook for designers and developers in the electrical, electronic and household appliance (EEA) industry.

Read more
A graph depicting bubbles filled with communications symbols connected by dots and lines.
Case study

Wearable smart patches

Baymedix® and Platilon® from Covestro support the in making wearable medical sensors more comfortable.

Read more
A row of yellow hard hats
Case study

Safer chemical tank farm

Our Tank Farm Assessment helped polyurethane foam mattress producer from Kosovo to meet ISOPA chemical safety requirements.

Read more
Case study

More sustainable sportswear: Team Sonnenwagen 2025

Discover how we and Huafeng equip Team Sonnenwagen Aachen with high-quality sportswear made from partly recycled and partly biobased coated textile materials.

Read more
Case study

E-Mobility Solutions | Durable Polycarbonate Films

Explore Covestro's innovative materials for e-mobility and charging infrastructure. Durable polycarbonate films for automotive solutions.

Read more
Case study

More Sustainable Wallbox C44E Charger

Discover the Wallbox C44E, developed by CUBOS in collaboration, featuring low carbon, durable materials for sustainable EV charging.

Read more
Case study

Platilon® in next-gen ECG

Covestro TPU films deliver invaluable solutions for smart healthcare and monitoring and diagnostic medical devices.

Read more
Case study

Covestro & Pikolin: More sustainable mattress solutions

Pikolin Group transforms its Bultex line into a more sustainable foam mattress brand by using Desmodur® CQ T 80 mb of Covestro, made with biomass feedstock.

Read more
Case study

Reliable inverter solution

Unlocking our reliable, cost-effective, and lightweight solutions for residential inverters, driving both sustainability and efficiency.

Read more
Case study

Seamless, more sustainable charging stations with Arfinio®

VEGA Chargers used Arfinio® monomaterial solid-surface technology to create the more recyclable, repairable, intricate ALOHA Gravity wall-mounted EV charging station.

Read more
Case study

Bayhydur® quix ultra coating solutions for kitchen cabinets

Thanks to Bayhydur® quix ultra, Sirca and Finver found a low VOC, water-based and fast-drying solution for high quality, durable kitchen cabinets 

Read more
Case study

Transforming Cardiac Care with Polycarbonate

Polycarbonate for next-gen remote cardiac monitoring system

Read more
Case study

More sustainable ski boot materials

Desmopan® CQ MBC for ski boots reduces carbon footprints by up to 30%. High-performance solutions for designers and engineers. Discover more!

Read more
Case study

Touch function on metal

Makrofol® films and Makrolon® PC resins enable electroplated plastic parts with metal surfaces to have touch functionality. 

Read more
Case study

Circular CMF Guide for integrating circularity into aesthetic design

Explore circular CMF design solutions with actionable insights and best practices on color, material and finish design for recycled and recyclable plastics.

Read more
Case study

More sustainable materials for a circular economy

Discover how sustainable materials are driving the circular economy forward. Download our white paper by Covestro and GC Insights for innovative solutions.

Read more
Case study

Vulkollan® wheels for AGVs

Vulkollan® based wheels for automated guided vehicles offer long service life, durability, reliability and high performance.

Read more
Case study

CMF Design Trends 2025+

Discover innovative polycarbonate solutions & aesthetic toolkits for industrial designers & CMF experts.

Read more
Case study

More sustainable toothbrush heads made from 100%-recyclable TPU

FRESH 32 created replaceable toothbrush heads with Covestro’s recyclable Desmopan® TPU – for a more sustainable, high-performance, long-lasting toothbrush.

Read more
Case study

Innovative lighting design for automotive lighting

Learn more about Covestro's Makrolon® LED2245 EL and its ability to provide efficient, visually appealing edge lighting for rear lamps

Read more
Case study

Jabra Headset Enabled by Recycled Plastic 

Explore Jabra Evolve2 series headsets, featuring post-consumer recycled polycarbonate material from Covestro with a recycled content of 75%, delivering high performance, sustainability, and design.

Read more
Case study

High-tech films in security

With innovative films, we offer our customers state-of-the-art security glazing for a wide range of applications.

Read more
Case study

Laser Welding in Automotive Headlamps

Advancing mono-material headlamp technology through laser welding technology

Read more
Case study

Bayblend® RE for pure instant power in portable power station

Read how Bayblend® RE more sustainable PC blend has revolutionized the Instagrid One portable batterypower station.

Read more
Case study

Roof Sensor Module

Roof Sensor module for seamless sensor integration for self-driving cars

Read more
Case study

Leather alternative made with apple waste

Beyond Leather uses apple waste to make LEAP®, a 100% animal-free leather alternative with added durability from Covestro’s INSQIN® technology.

Read more
Case study

Sustainable chainmail mesh

Our polycarbonate offers form and functionality for architectural mesh. Learn more!

Read more
Case study

Translucent Makrolon® DQ in Steinel® luminaires

Covestro translucent Makrolon® DQ series enables the luminaire manufacturer Steinel® to create diffusers without hot spots and outstanding energy efficiency.

Read more
Case study

More Sustainable polycarbonates for Vimar

Makrolon® RE for Vimar’s design series of switches and sockets for a reduced carbon footprint

Read more
Case study

Solution for robot vacuum design

Explore sustainability in the intelligent robot industry with materials like Desmopan® CQ TPU & Bayblend® R CQ polycarbonate. 

Read more
Case study

Sustainable manufacturing of sockets and switches

Discover a sustainable shift in switches and sockets with ABB and the use of Makrolon® RE to set new industry standards. Learn more now!

Read more
Case study

Airway monitoring device

Makrolon® for innovative airway monitoring device that answers an unmet need in the market. Find out more!

Read more
Case study

Waterborne & vegan: More sustainable synthetic textile coatings

Explore how we pioneered a vegan waterborne synthetic coating system with Trans-Textil, to contribute to a more sustainable future for the textile industry.

Read more
Case study

Mobile medical device protection

Makrolon® polycarbonate for durable mobile device protection in healthcare settings. Find out more!

Read more
Case study

Light Design in Car Interiors: VW Tiguan's Innovative Approach

Explore VW Tiguan's new light design with Covestro's Makrolon® Ai Polycarbonate, reshaping automotive interior aesthetics and functionality.

Read more
Case study

Low carbon PU insulation 

Our climate neutral   Desmodur® CQ MS enabled Recticel Impact, a PU insulation board range with 43% lower CO2 emissions.

Read more
Case study

More sustainable textile printing with Covestro & KRONOS

Covestro & KRONOS: More sustainable textile production with digital inkjet printing. Find out more about their white ink innovation for direct-to-foil printing!

Read more
Case study

Next-gen black panel displays

With sophisticated films, we offer our customers advanced light management applications for next-gen instrument clusters.

Read more
Case study

Electronics plastics 

Covestro polycarbonate maintains form and functionality for closed loop. Learn more!

Read more
Case study

Desmocomp® in FRP fences 

Fraunhofer IGCV used lightweight, UV-resistant and weatherable Desmocomp® PU in new FRP composite fences on their campus. 

Read more
Case study

User-centered design

Innovative materials for user-centric design in medical teenage treatment. Learn more now!

Read more
Case study

Highly functional center console “interaction bar” made possible by Makrolon

Covestro’s Makrolon Ai and its Direct Coating technology enable the BMW i7 series interaction bar. Find out more!

Read more
Case study

The 1000th polyurethane wind turbine blade

Covestro and TMT launch their 1000th polyurethane wind turbine blade

Read more
Case study

Tough Vulkollan® wheels

Heavy-duty Vulkollan® polyurethane wheels enable 24/7 peak performance and high reliability for a rotating crate tipper.

Read more
Case study

New EV wallbox design demonstrator

Having an electric vehicle means charging it regularly. Discover Covestro’s more sustainable new wallbox charger design.

Read more
Case study

Heated LiDAR cover lens

With CNT expert Canatu, we developed a heated cover lens for LiDAR ranging sensors using Makrofol® film and Makrolon® resin. 

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Case study

Makrolon® RE for GreenMagenta products

Covestro renewable attributed Makrolon® RE solution supports Deutsche Telekom’s GreenMagenta products. Learn more about our RE solution and the application!

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Case study

Medical plastics I Covestro

Covestro polycarbonate offers form and functionality for Dermadry device that treats excessive sweating. Learn more!

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Case study

Baydur® PU salt bin

Baydur® GS PU resin and reaction injection molding processing enabled a strong one-piece storage container for a road salt spreader.

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Case study

Scrap reduction for Automotive exterior parts

Tailoring Makrolon® AG2677 polycarbonate helped WEBASTO to reduce scrap rates in the production of its smart fortwo panoramic roof 

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Case study

Thermal management for USB

Thermal management for fast-charging USB switches and sockets with thermos-conductive polycarbonate Makrolon® TC

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Case study

Desmoflex® TPU compounds

Desmoflex® glass-reinforced TPU compounds are strong, tough materials with chemical resistance for repeat-use applications. 

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Case study

Makrofol® Film for IME

Makrofol® SR906 7-2 Film enabled DuraTech to bring IME technology to the Watlow PM Plus™ industrial temperature controller. 

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Case study

360° holographic display

Together with Sony, we developed a 360 degree holographic display that showcases high-tech solutions for AR

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Case study

CMF Aesthetictoolkit for automotive industry

Aesthetic Toolkit with color, material, and finish inspiration for industrial design in automotive, based on key trends edition 2022–2023.

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Case study

Customized printed electronics | Covestro

Our Colibri demonstrator with printed electronics and smart surface technology gives you design flexibility.

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Case study

TPU in wearables

Xiaomi relies on Covestro’s material engineers and Desmopan® for wearable applications and biocompatible devices.

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Case study

EVBox makes EV charging stations with Makrolon® RE

EV chargers generate a carbon footprint during manufacturing. This is how EVBox uses polycarbonates to reduce emissions during the production of electric vehicle charging stations.

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Case study

TPU yarn solutions

Desmopan® and Coatyarn bundle know-how to recycle resources for more sustainable fashion and functional textiles.

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Case study

Trevos : INNOVA Series

Makrolon ® DQ5122 meets customer needs to provide energy efficiency at a lower cost

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Case study

Arfinio®-based shower plates

Arfinio® enables non-slip, repairable, recyclable bathroom furniture without the design constraints of traditional solid-surface materials.

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Case study

More sustainable phone cases

Desmopan® CQ EC MB enables a TPU phone case with up to more than 80%* renewable attributed content and up to 50%** less CO₂ emissions.

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Case study

Arfinio®-based furniture 

Arfinio® helps designers create truly seamless furniture without the design constraints of traditional solid-surface materials

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Case study

New design concepts for IoT applications that drive the UN Sustainable Development Goals

Covestro is collaborating with Shenkar College of Engineering, Design and Art students in an IoT design project to develop

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Case study

Aesthetic design toolkits

CMF design toolkits for global aesthetic trends in the electronics and electrical, automotive, and healthcare industries: the 2022/2023 edition

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Case study

Sustainable footwear as part of the circular economy

Covestro provides TPU solution for Chaei Hsin’s Joniro® athletic footwear brand to contribute to circular economy in footwear production. Learn more!

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Case study

More sustainable lighting | Covestro AG

Covestro is working with Elkamet and Megalight Systems to provide more sustainable materials for lighting appliances

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Case study

Concept car sunroof shade

We worked with Loomia on a demo car sunroof roll-up shade with lighting and heating and a Platilon® TPU film bonding layer.

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Case study

CMF Trends and Material Design Consulting for GAC R&D Center | Covestro

Covestro is strengthening its CMF capabilities to become a reliable, innovative partner for various industries. Learn more now!

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Case study

Upcycling used water barrels into trendy suitcases

Suitcases made with post-consumer recycled (PCR) polycarbonates 
coming from used water barrels. Learn more about our new recycling application!

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Case study

Material Solutions for Baicells 5G mmWave Base Stations

Covestro and Baicells provide low-temperature impact-resistant Makrolon® solution for newly launched 5G mmWave base station. Learn more!

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Case study

LED heatsinks

A thermally conductive Makrolon® TC especially for LED heatsinks

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Case study

TorqueSafe™ handles

Single-use torque instruments depend on medical grade Makrolon®

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Case study

Stella System

Apec® 1745 high-heat polycarbonate for steam sterilization devices

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Case study

Super Staple™ Classic

Biocompatible Makrolon® selected for Super Staple™ bone fixation device

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Case Study

OrthoSensor™ Knee Balancer

Biocompatible Makrolon® houses new device for knee implant surgery

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Case study

Cannuflow EntreVu® EX

Biocompatible Makrolon® is ideal for clear arthroscopic access cannula

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Case study

Safe, simple anesthesia nasal mask

Covestro’s medical grade polycarbonate Makrolon® 2858 meets the demanding requirements of anesthesia nasal masks

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Case study

Improved molding with MDI

MOCA is increasingly subject to restrictions, so we developed the MDI-based Desmodur® to overcome these constraints.

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Case study

Elastomer using CO2 tech

We developed cast elastomer for bearing pads and tensioner track pads to help the offshore industry cut its carbon footprint.

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Case study

Covestro supports circular material solutions for smartphones

Covestro’s Makrolo® and Desmopan® recycled material solutions support Fairphone 4 module design, reducing greenhouse gas emissions.

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Case study

Needle-free injection Systems
 

PharmaJet’s Needle-free Injection Systems (NFIS) needed a polycarbonate material that could meet the property demands of the syringe and vial adapter while standing up to gamma radiation and ethylene oxide sterilization. Makrolon® was the answer.

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Case study

Anti-Snore

For the latest formulation of its SmartGuard® Anti-Snore product, designed to alleviate snoring, SmartGuard® chose Covestro’s Makrolon® 2858 polycarbonate resin for its combination of strength and biocompatibility.

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Case study

Drug delivery 

Covestro’s new line of healthcare-grade products — including Medical low friction Makrolon®, Medical glass filled Makrolon®, high flow Makrolon®, and Bayblend® — bring new levels of performance and sustainability to the medical device market with an all-polycarbonate device.

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Case study

Makrolon® diffusion grades light the way to enhanced design and sustainability

LED technology enables lighting OEMs to design lighting concepts that are sustainable, but there is always room for improvement. The diffusion properties of Makrolon® DQ5162 polycarbonate helps lighting OEMs push the boundaries of design … and sustainability.

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Case study

Material solution for ASUS high-performance gaming laptops

Innovative material solution for ASUS high-performance laptops

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Case study

INSQIN® and HAPTIC®

Partly bio-based INSQIN® PU is an ink binder in HAPTIC® printing on recycled mesh in sports shoes, cutting the CO₂ footprint.

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Case study

Makrolon® and Makrofol® show off smart surfaces

As 3D interactive surfaces enter the mainstream, designers are looking for sophisticated shapes and rapid, inexpensive customization, as well as to make sure their creations are part of the circular economy.

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Case study

Makroblend® UT helps Bear Robotics food service bots run strong and last long

When Bear Robotics developed their Servi™ line of food service robots, they needed materials that could stand up to heavy impacts as well as frequent cleaning. Makroblend® UltraTough polycarbonate/polyester blend fit the bill.

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Case study

Covestro and MINTH provide Polycarbonate solutions for HiPhi X’s smart exterior design

Cooperating with Minth, the tier 1 auto supplier, Covestro provides Makrolon® and Bayblend® polycarbonate materials for the “smart B-pillar” of HiPhi X.

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Case study

PU insulation from puren

PU insulation materials allow for the energy efficient and climate-neutral construction and renovation of buildings. Read the case study now!

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Case study

Soft and resilient PU foam

Desmodur® white hardener enables the new piSpring® aliphatic foam mattress topper to unite softness with high rebound.

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Case Study

Fairphone 3: protective case of Desmopan® 100% recycled TPU

The Fairphone brand is aiming to create a fairer, more sustainable smartphone industry. When selecting a material for the Fairphone 3 protective casing, they went for Desmopan® TPU with 100% recycled plastic, reducing waste while lowering the carbon footprint of a tough, colored phone case.

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Case study

VAUDE bio-based midsole

We worked with VAUDE to create a hiking boot midsole using Desmopan® CQ EC 33000 TPU with non-GMO bio-based feedstock.

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Case study

Makrolon® AG front hood

Toyota chose transparent Makrolon® AG polycarbonate for a car hood that changes from a black panel into a colorful display.

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Case study

Integrated TPU solution for AirFom Airless Tire Insert

Desmopan® provides a strong material solution for producing airless bike tire inserts.

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Case study

Moleskine® INSQIN® coating

INSQIN® partly bio-based PU technology coatings make Moleskine® covers more sustainable.

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Case study

Wego New Life oxygenator

Makrolon® makes Wego New Life’s oxygenators safe and durable

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Case study

Strong and sanitized

Ultraviolet C (UVC) light has a potent germicidal effect, and polycarbonate-based materials stand up to frequent disinfection.

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Case study

Doubling down on disinfectants

Covestro and Metrex harnessed their healthcare industry expertise to investigate the influence of powerful disinfectants on polycarbonate-based materials.

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Case study

Circular design guidebook

With REnato Lab, we authored a Circular Design Guidebook for designers and developers in the electrical, electronic and household appliance (EEA) industry.

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Case study

Wearable smart patches

Baymedix® and Platilon® from Covestro support the in making wearable medical sensors more comfortable.

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Case study

Safer chemical tank farm

Our Tank Farm Assessment helped polyurethane foam mattress producer from Kosovo to meet ISOPA chemical safety requirements.

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