• Plastics

Bayblend® FR3021

(PC+ABS) blend; 15 % mineral-filled; flame-retardant; Vicat softening temperature B120: 98 °C; high stiffness; tensile modulus = 4800 MPa; V-0 at 1.5 mm (UL94); glow wire test (GWFI): 960 °C at 2.0 mm

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About

Product Types

  • PC+ABS blend

Material

Plastics
Flame retardant, Dimensionally stable

General Characterization

No data available

Storage Conditions

No data available

Sampling

No data available

Packaging Type

No data available

Technical Properties & Datasheets

Product description

(PC+ABS) blend; 15 % mineral-filled; flame-retardant; Vicat softening temperature B120: 98 °C; high stiffness; tensile modulus = 4800 MPa; V-0 at 1.5 mm (UL94); glow wire test (GWFI): 960 °C at 2.0 mm

Applications

Injection molding

Typical Values

Rheological properties

Property Test Condition Value Unit Standard
Melt Volume-flow Rate (MVR) 240 °C/5 kg 13 cm³/10 min ISO 1133-1
Molding Shrinkage, parallel 150×105×3 mm; 240 °C; MT 80 °C 0.30 - 0.50 % b. o. ISO 2577
Molding Shrinkage, normal 150×105×3 mm; 240 °C; MT 80 °C 0.30 - 0.50 % b. o. ISO 2577
Melt Viscosity 260 °C; 1,000 s⁻¹ 165 Pa·s b. o. ISO 11443-A

Mechanical properties (23 °C/50 % r. h.)

Property Test Condition Value Unit Standard
Tensile modulus 1 mm/min 4,800 MPa ISO 527-1,-2
Yield Stress 50 mm/min 65 MPa ISO 527-1,-2
Yield Strain 50 mm/min 3 % ISO 527-1,-2
Strain at Break 50 mm/min 10 % b. o. ISO 527-1,-2
Stress at Break 50 mm/min 40 MPa ISO 527-1,-2
Flexural Modulus 2 mm/min 4,700 MPa ISO 178
Flexural Strength 2 mm/min 105 MPa ISO 178
Izod Notched Impact Strength 23 °C 6 kJ/m² ISO 180/A

Thermal properties

Property Test Condition Value Unit Standard
Temperature of Deflection under Load 1.80 MPa 85 °C ISO 75-1,-2
Temperature of Deflection under Load 0.45 MPa 92 °C ISO 75-1,-2
Vicat Softening Temperature 50 N; 50 °C/h 96 °C ISO 306
Vicat Softening Temperature 50 N; 120 °C/h 98 °C ISO 306
Coefficient of Linear Thermal Expansion, parallel 23 to 55 °C 0.46 10⁻⁴/K ISO 11359-1,-2
Coefficient of Linear Thermal Expansion, normal 23 to 55 °C 0.63 10⁻⁴/K ISO 11359-1,-2
Burning Behavior 1.2 mm; BK, GY V-0 UL 94
Burning Behavior 1.5 mm V-0 UL 94

Electrical properties (23 °C/50 % r. h.)

Property Test Condition Value Unit Standard
Relative Permittivity 100 Hz 3.1 IEC 60250
Relative Permittivity 1 MHz 3.0 IEC 60250
Dielectric Dissipation Factor 100 Hz 50 10⁻⁴ IEC 60250
Dielectric Dissipation Factor 1 MHz 70 10⁻⁴ IEC 60250
Volume Resistivity 1E14 Ω·m IEC 62631-3-1
Surface Resistivity 1E16 IEC 62631-3-2
Electric Strength 1 mm 35 kV/mm IEC 60243-1
Comparative Tracking Index (CTI) Solution A 275 V IEC 60112

Other properties (23 °C)

Property Test Condition Value Unit Standard
Water Absorption (Saturation Value) Water at 23 °C 0.5 % ISO 62
Water Absorption (Equilibrium Value) 23 °C; 50 % r. h. 0.2 % ISO 62
Density 1,280 kg/m³ ISO 1183-1

Processing conditions for test specimens

Property Test Condition Value Unit Standard
Injection Molding - Melt Temperature 240 °C ISO 294-1
Injection Molding - Mold Temperature 80 °C ISO 294-1
Injection Molding - Injection Velocity 240 mm/s ISO 294-1

Recommended processing and drying conditions

Property Test Condition Value Unit Standard
Standard Melt Temperature 260 °C
Barrel Temperatures Rear 220 - 230 °C
Barrel Temperatures Middle 225 - 235 °C
Barrel Temperatures Front 230 - 240 °C
Barrel Temperatures Nozzle 255 - 265 °C
Mold Temperatures 60 - 80 °C
Hold Pressure (% of Injection Pressure) 50 - 75 %
Plastic Back Pressure (specific) 50 - 150 bar
Peripheral Screw Speed 0.05 - 0.2 m/s
Shot-to-Cylinder Size 30 - 70 %
Dry Air Drying Temperature 80 °C
Dry Air Drying Time 4 h
Moisture Content max. (%) ≤ 0.02 %
Vent Depth 0.025 - 0.075 mm

Health and Safety Information

Before working with this product, you must read and become familiar with the available information regarding its risks, proper use, and safe handling. This information is provided in various formats, including the current Safety Data Sheet (SDS) and product label. SDS can be accessed via the following link:

Safety Data Sheets (SDS) for Covestro products | Covestro

For further questions, please use the contact information provided on this technical data sheet.

Please note that for products manufactured in different colors, safety data may vary depending on the color variant.

Disclaimer

Responsibility and Liability

The use of Covestro products, technical assistance, and information (regardless of how provided) is outside Covestro’s control and is solely the responsibility of the customer. The customer must conduct adequate testing to determine the suitability of products for its intended use, including but not limited to technical, health, safety, and environmental aspects. Unless otherwise agreed in writing, all products are sold exclusively under Covestro’s standard conditions of sale, which prevail in case of conflict and are available upon request.
The terms and conditions of sale and delivery are available via the following link:

https://order.covestro.com/covestrostorefront/saleConditions

All information is provided “as is” without warranties, express or implied, including merchantability or fitness for a particular purpose, and is subject to change without notice. To the maximum extent permitted by law, Covestro disclaims, and the customer assumes all liability for losses, damages, or claims arising out of use of Covestro products, technical assistance, or information. Any statement or recommendation not expressly contained in Covestro documentation is unauthorized and shall not bind Covestro. Nothing herein shall be construed as encouraging or recommending the use of any product in conflict with any claim of any patent. No license is implied or in fact granted under the claims of any patent.

Restrictions on Regulated Applications

This product is not intended for use in regulated applications such as agriculture, cosmetics, drinking water contact, food contact, medical products (e.g., medical devices), toys, or similar uses subject to specific regulatory requirements. Prior written approval from Covestro is required before this product may be used in any regulated application. The customer is solely responsible for ensuring compliance with all applicable laws and determining product suitability. Covestro disclaims all liability and warranties for unauthorized regulated uses.

Typical Value

These values are provided as typical data only and do not constitute binding specifications or warranted performance, unless explicitly agreed by Covestro in writing. Performance may vary depending on factors including, but not limited to, mold/die, processing conditions and coloring/pigmentation. Unless otherwise stated, values are based on standardized test specimens at room temperature.

Shrinkage

Shrinkage data is provided for reference only and is based on plaques molded under specific, controlled processing conditions. Actual shrinkage values in production parts may vary due to numerous factors, including but not limited to part design (e.g., size, thickness, geometry), mold design (e.g., gate type and location, runner design, mold materials, cooling system), and molding conditions (e.g., processing temperature, mold temperature, packing time and pressure, injection speed).
The determination and application of shrinkage values are the sole responsibility of the customer and must be based on their own testing and experience under actual production conditions. To the maximum extent permitted by law, Covestro shall not be liable for any damages, losses, or claims arising from the use of, or reliance on, the shrinkage data provided.

Recommended Processing and Drying Conditions

The recommended processing and drying conditions are provided for reference only and do not constitute binding specifications or warranted values. Barrel temperatures are based on a standard 3-zone barrel; other configurations may require different settings. Values for hold pressure as a percentage of injection pressure may vary depending on part geometry, injection molding machine, and injection mold. Drying conditions are specified for dry air dryers only; drying times and temperatures may differ depending on the dryer type.
Processors are solely responsible for validating and optimizing processing parameters for their specific equipment and applications. To the maximum extent permitted by law, Covestro disclaims all liability for performance outcomes or damages resulting from reliance on these recommended conditions.

Sample

Samples provided by Covestro are intended solely for evaluation and testing purposes by the customer and may not be used in commercial applications, resold, transferred to third parties (except qualified testing service providers acting on behalf of the customer), reverse engineered, modified, or used in any manner not explicitly authorized in writing by Covestro. Samples are provided ‘as-is’ without any warranties, express or implied, including fitness for a particular purpose. Customers are solely responsible for ensuring safe handling, regulatory compliance, and suitability of the material for their intended evaluations. Covestro disclaims all liability for damages or losses arising from the use of samples.

Contact Information

Please use our contact form or contact us directly by sending an e-mail to technical-datasheets@cx.covestro.com .

Downloads

Technical Data Sheet
Download
Safety Data Sheet
No direct download available, please visit www.productsafetyfirst.covestro.com
Viscosity Shear Rate Bayblend® FR3021 (Multipoint Data Sheet)
Secant modulus - Strain Bayblend® FR3021 (Multipoint Data Sheet)
Stress-Strain Bayblend® FR3021 (Multipoint Data Sheet)
Dynamischer Schubmodul - Temperatur Bayblend® FR3021 (Multipoint Data Sheet)
Dynamic Shear Modulus – Temperature Bayblend® FR3021 (Multipoint Data Sheet)
Viskosität Schergeschwindigkeit Bayblend® FR3021 (Multipoint Data Sheet)
Spannung-Dehnung Bayblend® FR3021 (Multipoint Data Sheet)
Sekantenmodul-Dehnung Bayblend® FR3021 (Multipoint Data Sheet)

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