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Baulé® processing machines core characteristics

In-depth cast PU molding experience combined with our knowledge of polyurethane chemistry and our in-house engineering make Baulé® machines the most efficient tools for the successful production of cast polyurethane parts. This expertise drove us to the identification and optimization of the core characteristics of our machines.
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Powerful electric heating for hot cast PU processing

Baulé® machines are based on an efficient electrical heating system. The independent regulation for ovens, hoses and valves ensures easy adjustments and constant temperature of the products. It gives several advantages compared to fluid heating systems circulation in terms of maintenance and reliability.

Raw material recirculation

Baulé® machines are equipped with material recirculation circuits for each component. Combined with the electrical heating system, it guarantees an uniform temperature and consequently an even viscosity of the products. The recirculation ensures the right pumps speed from the beginning of the casting reducing pre-shot time and material loss.

Accurate metering for consistent mixing ratios

Cast polyurethane processing is not a simple blending operation. It is a complex reaction process. Missing accuracy over the metering process leads to performance failure.

Precision gear pumps deliver a constant quantity of material - © Jean-Bernard Lassara ginko-photo.com

Dynamic mixing system for enhanced blending

Baulé® machines are equipped with an adapted dispensing head: mixing chamber, turbine profile, and mixing speed are shaped to ensure efficient and consistent mixing whatever the product characteristics are, optimizing the mixing chamber volume to minimize the material loss.

Effective material degassing for bubble-free moldings

The machine provides degassing solutions to remove air or gas entrapment and avoid bubbles in the final mix. Baulé® machines rapidly degas the material thanks to vacuum tight tanks combined to a dedicated vacuum pump.

User-friendly Human Machine Interface (HMI)

As mechanical and electrical design, automation and software are in-house skills at Covestro. This full integration enables us to continuously build our own expertise and to provide the customer with long-term support. Baulé® machines feature a highly perfected digital interface to ensure an easier handling of the machine. This Human-Machine Interface (HMI) enables a dynamic, intuitive and an interactive asset for operators.

Setting data on the machine is easy thanks to our user-friendly Human-Machine Interface - © Jean-Bernard Lassara ginko-photo.com

Learn more about our machines

Discover the specificities and services that make our machinery offer the superior and scalable casting tool for standard or special processes.

  • Technology

    Machines

    Baulé® low-pressure dispensing machines with standard degassing, metering, mixing, and specialized functions

  • Technology

    Digital services to support cast PU casting

    Designed around our Baulé® machines, the purpose of all Baulé® Easy Services is to ensure that our customers’ production lines remain perfectly functional and that every potential delay factor is resolved easily and effectively.

  • Technology

    Baulé machines options

    A variety of peripherals and options are available to increase the Baulé machine productivity.

  • Technology

    Baulé machines range

    All Baulé® machines are scalable and tailor-made low pressure processing equipment that will allow cast polyurethane molders to access a machine that will meet their current and future requirements.

Machines core characteristics

Learn more about our machines technologies and how they contribute to successful moldings of cast PU elastomers.

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Hello! Thanks for reaching out to us.
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In the meantime, feel free to discover our innovative material solutions!

Speak to you soon,
Your Covestro Team

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