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Case study

Makrofol® PC film enables durable in-mold electronics (IME)

Our lightweight, scratch-resistant Makrofol® SR906 7-2 polycarbonate film enabled DuraTech Industries to apply in-mold electronics (IME) for the Watlow PM Plus™ industrial temperature controller. The PC film solution ensures a durable haptic touch surface on high-use, high-wear printed electronics.
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Task

Durable haptic touch surface material for IME components

DuraTech Industries is a worldwide supplier of high-quality custom label printing. The firm is now expanding into the commercial manufacturing of in-mold electronics (IME) components such as haptic touch control panels. This printed electronics technology must support effective, flexible human-machine interactions for DuraTech customers such as Watlow, a global supplier of industrial electric thermal solutions.  

High-use control panels with buttons, sliders, sensors, and other haptic touch controls all demand molded plastic surface materials that work well with printed electronics. Beyond just attractive design, IME parts must offer an extremely reliable and robust substrate, for a uniform surface with no cracks or crevices where dirt and bacteria can accumulate. Controller device surfaces must be able to integrate conductive inks, LEDs, antennas and other electronic components, especially in automotive applications. The surface material must of course be scratch resistant and retain good aesthetics under heavy and repeated use in industrial surroundings.

Challenge

Responsive IME haptic touch in a smooth, strong surface

DuraTech’s customer Watlow was creating a new industrial temperature controller, the Watlow PM Plus™, replacing a legacy rubber button interface with a smooth haptic touch keypad. The new IME printed electronics interface had to couple simpler controls with simpler manufacturing, replacing cables with capacitive and conductive surfaces and inks. 

In order to enhance the user experience, the challenge here was to deliver both responsive IME haptics and robust protection in the new temperature controller’s surface material. Any consumer and industrial appliance made from a plastic mold must stand up to repeated use, scratching and handling, but at the same time, its responsive IME surface must also conceal any ribs, or sink marks from parts inserted beneath it. In search of a material solution for the Watlow PM Plus™ that would meet all these criteria, DuraTech turned to Covestro, who was able to offer the scratch resistant Makrofol SR906 PC film as a suitable solution.

The PM Plus™ heat controller reduces the complexity of the front controls while eliminating dependence on cables and simplifying production. Makrofol® SR906 7-2 film enabled DuraTech to configure a product for Watlow that offers an industry-leading user experience.

Paul Hatlem

Sales Manager, DuraTech

Solution

Makrofol® SR906 7-2 film: engineered for in-mold electronics

We developed Makrofol® R906 7-2 polycarbonate film specifically with in-mold electronics (IME) technology in mind. Its key innovation is a protective layer of flexible acrylic, which adds high scratch and chemical resistance and good aesthetics to the high processability of PC films. It joins our wider range of durable Makrofol® PC films which all offer tough, versatile surfaces that unite great formability and printability with high heat resistance over a wide temperature range.

Makrofol® SR906 7-2 features a velvet matte IME surface texture that enabled DuraTech to deliver an industry-leading user experience for the Watlow PM Plus™ heat controller. Fingers can smoothly slide across the UV resistant surface without sticking, as if it were glossy. The texture also hides sink marks, while the reverse surface of fine matte ensures printability. 

The acrylic layer delivers chemical resistance to the cleaning agents used in industrial environments, while also withstanding scratching. At the same time, the IME-optimized film for printed electronics allows for lighter weight and reduced plastic part size, reducing the space and materials needed, with a corresponding reduction in CO2. Our team of specialists is available to help tune Makrofol® R906 7-2 film for your printed electronics application.

* Watlow PM Plus™ is a registered trademark of Watlow Electric Manufacturing Company and is used by Covestro with permission.

We formulated Makrofol® SR906 7-2 film specifically to meet an unmet need in the market. This textured film offers excellent graphics and a smooth touch surface, while hiding sink marks on the A surface. Printing electronics on our Makrofol® film allows the part’s weight and size to be reduced.

Robin Robinson

Covestro Consumer & Industrial Solutions, Covestro

Key Benefits

  • Responsive haptics: Makrofol® R906 7-2 PC film unites a good haptic response with a glossy feel.
  • Durable and flexible: A layer of protective acrylic enhances the flexible strength of polycarbonate.
  • Chemical resistance: A surface of Makrofol® SR906 7-2 stands up to chemicals and industrial cleaners.
  • Printing friendly A reverse surface of fine matte polycarbonate enhances the film’s printability
  • Smooth: The acrylic velvet matte textured UV resistant surface also hides sink marks.

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申请报价
{ "function": { "label": "(工作)职能", "options": { "": "选择中...", "Executive Board": "执行董事会成员", "Head of Purchasing": "采购经理", "Head of Sales": "销售经理", "Head of Personnel": "人事主管", "Assistant": "人事助理", "Fin.accountg manager": "财务会计经理", "Marketing Manager": "营销经理", "Department Head": "部门负责人", "Employee of Departm.": "部门员工", "Head": "负责人", "Manager": "经理", "Employee": "员工", "Buyer": "买方", "Engineer": "工程师", "Chief Ex. Of. (CEO)": "首席执行官(CEO)", "chief Op. Of. (COO)": "首席运营官(COO)", "Chief Fin. Of. (CFO)": "首席财务官(CFO)", "Chief Tec. Of. (CTO)": "首席技术官(CTO)", "Managing Director": "常务董事", "Owner": "所有者", "President": "总裁" } }, "Department": { "label": "部门", "options": { "": "选择中...", "Executive Board": "总经理", "Procurement": "采购", "Sales": "销售", "Organization/IT": "机构", "Administration": "管理", "Production": "生产", "HSEQ": "质量保证", "Accounting": "秘书", "Finance": "财务部", "Legal": "法律部", "Business Development": "业务开发", "Logistics": "物流", "Technical": "技术", "Reach": "Reach", "Marketing": "营销", "Others": "其他", "R&D, Engineering": "研究开发和工程", "Finance & Accounting": "财会", "Quality & Regulator": "质量和监管", "Supply Chain": "供应链", "Executive Management": "执行管理", "Product Design": "产品设计" } }, "mktoGender": { "label": "性别", "options": { "": "选择中...", "Gender not known": "性别未知", "Male": "男", "Female": "女", "Nonbinary": "非二元性別", "Gender not specified": "未注明性别" } }, "Salutation": { "label": "称呼", "options": { "": "选择中...", "Ms.": "女士", "Mr.": "先生", "Dr.": "博士", "Professor": "教授" } }, "Country": { "label": "国家", "options": { "": "选择中...", "AF": "阿富汗", "AL": "阿尔巴尼亚", "DZ": "阿尔及利亚", "AD": "安道尔", "AO": "安哥拉", "AR": "阿根廷", "AM": "亚美尼亚", "AU": "澳大利亚", "AT": "奥地利", "AZ": "阿塞拜疆", "BS": "巴哈马", "BD": "孟加拉国", "BB": "巴巴多斯", "BY": "白罗斯", "BE": "比利时", "BM": "百慕大", "BO": "玻利维亚", "BA": "波斯尼亚和黑塞哥维那", "BW": "博茨瓦纳", "BR": "巴西", "BN": "文莱", "BF": "布基纳法索", "KH": "柬埔寨", "CM": "喀麦隆", "CA": "加拿大", "CL": "智利", "CN": "中国大陆", "CO": "哥伦比亚", "CG": "刚果", "CD": "刚果(刚果民主共和国)", "CR": "哥斯达黎加", "HR": "克罗地亚", "CU": "古巴", "CY": "塞浦路斯", "CZ": "捷克共和国", "DK": "丹麦", "DO": "多明尼加共和国", "DO": "多明尼加共和国", "DO": "多明尼加共和国", "EC": "厄瓜多尔", "EG": "埃及", "SV": "萨尔瓦多", "EE": "爱沙尼亚", "ET": "埃塞俄比亚", "FI": "芬兰", "FR": "法国", "GA": "加蓬", "GM": "冈比亚", "DE": "德国", "GH": "加纳", "GR": "希腊", "GT": "危地马拉", "GN": "几内亚", "GW": "几内亚比绍", "HN": "洪都拉斯", "HK": "香港", "HU": "匈牙利", "IS": "冰岛", "IN": "印度", "ID": "印度尼西亚", "IR": "伊朗", "IQ": "伊拉克", "IE": "爱尔兰", "IL": "以色列", "IT": "意大利", "JM": "牙买加", "JP": "日本", "JO": "约旦", "KZ": "哈萨克斯坦", "KE": "肯尼亚", "KR": "韩国", "KW": "科威特", "KG": "吉尔吉斯斯坦", "LV": "拉脱维亚", "LB": "黎巴嫩", "LR": "利比里亚", "LI": "列支敦士登", "LT": "立陶宛", "LU": "卢森堡", "MG": "马达加斯加", "MW": "马拉维", "MY": "马来西亚", "ML": "马里", "MT": "马耳他", "MR": "毛里塔尼亚", "MU": "毛里求斯", "YT": "马约特", "MX": "墨西哥", "MD": "摩尔多瓦", "MC": "摩纳哥", "ME": "黑山", "MA": "摩洛哥", "MZ": "莫桑比克", "MM": "缅甸", "NA": "纳米比亚", "NP": "尼泊尔", "NL": "荷兰", "NZ": "新西兰", "NI": "尼加拉瓜", "NE": "尼日尔", "NG": "尼日利亚", "NO": "挪威", "OM": "阿曼", "PK": "巴基斯坦", "PA": "巴拿马", "PY": "巴拉圭", "PE": "秘鲁", "PH": "菲律宾", "PL": "波兰", "PT": "葡萄牙", "QA": "卡塔尔", "RO": "罗马尼亚", "RU": "俄罗斯和独联体", "SA": "沙特阿拉伯", "SN": "塞内加尔", "RS": "塞尔维亚", "SL": "塞拉利昂", "SG": "新加坡", "SK": "斯洛伐克", "SI": "斯洛文尼亚", "ZA": "南非", "ES": "西班牙", "LK": "斯里兰卡", "SD": "苏丹", "SR": "苏里南", "SZ": "斯威士兰", "SE": "瑞典", "CH": "瑞士", "TW": "台湾", "TZ": "坦桑尼亚", "TH": "泰国", "TG": "多哥", "TN": "突尼斯", "TR": "土耳其", "UG": "乌干达", "UA": "乌克兰", "AE": "阿联酋", "GB": "英国", "US": "美利坚合众国", "UY": "乌拉圭", "UZ": "乌兹别克斯坦", "VE": "委内瑞拉", "VN": "越南", "YE": "也门", "ZM": "赞比亚", "ZW": "津巴布韦" }, "validation": "必填字段" }, "mktoPhoneCountryCode": { "label": "国家代码", "options": { "": "选择中...", "+93": "阿富汗 - 93", "+355": "阿尔巴尼亚 - 355", "+213": "阿尔及利亚 - 213", "+376": "安道尔 - 376", "+244": "安哥拉 - 244", "+54": "阿根廷 - 54", "+374": "亚美尼亚 - 374", "+61": "澳大利亚 - 61", "+43": "奥地利 - 43", "+994": "阿塞拜疆 - 994", "+1-242": "巴哈马 - 1-242", "+880": "孟加拉国 - 880", "+1-246": "巴巴多斯 - 1-246", "+375": "白罗斯 - 375", "+32": "比利时 - 32", "+1-441": "百慕大 - 1-441", "+591": "玻利维亚 - 591", "+387": "波斯尼亚和黑塞哥维那 - 387", "+267": "博茨瓦纳 - 267", "+55": "巴西 - 55", "+673": "文莱 - 673", "+226": "布基纳法索 - 226", "+855": "柬埔寨 - 855", "+237": "喀麦隆 - 237", "+1": "加拿大 - 1", "+56": "智利 - 56", "+86": "中国大陆 - 86", "+57": "哥伦比亚 - 57", "+242": "刚果 - 242", "+243": "刚果(刚果民主共和国) - 243", "+506": "哥斯达黎加 - 506", "+385": "克罗地亚 - 385", "+53": "古巴 - 53", "+357": "塞浦路斯 - 357", "+420": "捷克共和国 - 420", "+45": "丹麦 - 45", "+1-809": "多明尼加共和国 - 1-809", "+1-829": "多明尼加共和国 - 1-829", "+1-849": "多明尼加共和国 - 1-849", "+593": "厄瓜多尔 - 593", "+20": "埃及 - 20", "+503": "萨尔瓦多 - 503", "+372": "爱沙尼亚 - 372", "+251": "埃塞俄比亚 - 251", "+358": "芬兰 - 358", "+33": "法国 - 33", "+241": "加蓬 - 241", "+220": "冈比亚 - 220", "+49": "德国 - 49", "+233": "加纳 - 233", "+30": "希腊 - 30", "+502": "危地马拉 - 502", "+224": "几内亚 - 224", "+245": "几内亚比绍 - 245", "+504": "洪都拉斯 - 504", "+852": "香港 - 852", "+36": "匈牙利 - 36", "+354": "冰岛 - 354", "+91": "印度 - 91", "+62": "印度尼西亚 - 62", "+98": "伊朗 - 98", "+964": "伊拉克 - 964", "+353": "爱尔兰 - 353", "+972": "以色列 - 972", "+39": "意大利 - 39", "+1-876": "牙买加 - 1-876", "+81": "日本 - 81", "+962": "约旦 - 962", "+7": "哈萨克斯坦 - 7", "+254": "肯尼亚 - 254", "+82": "韩国 - 82", "+965": "科威特 - 965", "+996": "吉尔吉斯斯坦 - 996", "+371": "拉脱维亚 - 371", "+961": "黎巴嫩 - 961", "+231": "利比里亚 - 231", "+423": "列支敦士登 - 423", "+370": "立陶宛 - 370", "+352": "卢森堡 - 352", "+261": "马达加斯加 - 261", "+265": "马拉维 - 265", "+60": "马来西亚 - 60", "+223": "马里 - 223", "+356": "马耳他 - 356", "+222": "毛里塔尼亚 - 222", "+230": "毛里求斯 - 230", "+262": "马约特 - 262", "+52": "墨西哥 - 52", "+373": "摩尔多瓦 - 373", "+377": "摩纳哥 - 377", "+382": "黑山 - 382", "+212": "摩洛哥 - 212", "+258": "莫桑比克 - 258", "+95": "缅甸 - 95", "+264": "纳米比亚 - 264", "+977": "尼泊尔 - 977", "+31": "荷兰 - 31", "+64": "新西兰 - 64", "+505": "尼加拉瓜 - 505", "+227": "尼日尔 - 227", "+234": "尼日利亚 - 234", "+47": "挪威 - 47", "+968": "阿曼 - 968", "+92": "巴基斯坦 - 92", "+507": "巴拿马 - 507", "+595": "巴拉圭 - 595", "+51": "秘鲁 - 51", "+63": "菲律宾 - 63", "+48": "波兰 - 48", "+351": "葡萄牙 - 351", "+974": "卡塔尔 - 974", "+40": "罗马尼亚 - 40", "+7": "俄罗斯和独联体 - 7", "+966": "沙特阿拉伯 - 966", "+221": "塞内加尔 - 221", "+381": "塞尔维亚 - 381", "+232": "塞拉利昂 - 232", "+65": "新加坡 - 65", "+421": "斯洛伐克 - 421", "+386": "斯洛文尼亚 - 386", "+27": "南非 - 27", "+34": "西班牙 - 34", "+94": "斯里兰卡 - 94", "+249": "苏丹 - 249", "+597": "苏里南 - 597", "+268": "斯威士兰 - 268", "+46": "瑞典 - 46", "+41": "瑞士 - 41", "+886": "台湾 - 886", "+255": "坦桑尼亚 - 255", "+66": "泰国 - 66", "+228": "多哥 - 228", "+216": "突尼斯 - 216", "+90": "土耳其 - 90", "+256": "乌干达 - 256", "+380": "乌克兰 - 380", "+971": "阿联酋 - 971", "+44": "英国 - 44", "+1": "美利坚合众国 - 1", "+598": "乌拉圭 - 598", "+998": "乌兹别克斯坦 - 998", "+58": "委内瑞拉 - 58", "+84": "越南 - 84", "+967": "也门 - 967", "+260": "赞比亚 - 260", "+263": "津巴布韦 - 263" } }, "mktoindustry": { "label": "应用", "options": { "": "选择中...", "Automotive": "汽车", "Aviation": "航空", "Bikes and motorcycles": "自行车和摩托车", "Busses and trucks": "公交车和卡车", "Construction": "建筑", "Cosmetics": "化妆品", "Electronics": "电子产品", "electrical and appliances": "电子、电气和电器", "Energy": "能源", "Healthcare": "医疗保健", "Industrial and agricultural applications": "工业和农业应用", "Marine and ships": "海洋和船舶", "Packaging and print": "包装和打印", "Rail": "铁路", "Reefer containers": "冷藏集装箱", "Security and protection": "安全和防护", "Sports and leisure": "运动和休闲", "Wood and furniture": "木器和家具", "Others": "其他" } }, "FirstName": { "label": "名字", "validation": "必填字段" }, "LastName": { "label": "名字", "validation": "必填字段" }, "Email": { "label": "电子邮件", "validation": "请输入一个有效的电子邮件地址" }, "Company": { "label": "公司" }, "Phone": { "label": "电话号码", "validation": "请仅输入数字", "placeholder":"无需国家代码,该信息会根据选取的国家推导而出" }, "privacyPolicyAcceptance": { "checkbox": "本人知悉并同意任何个人信息将遵循 Covestro AG 的<a href='https://solutions.covestro.com/zh/footersites/privacy-statement' target='_blank' id='lnkPrivacy'>保密声明</a>", "validation": "必填字段" }, "mktooptinchkbxacceptance": { "checkbox": "我同意Covestro德国公司及其<a href='https://covestro.com/legal-entities-covestro' target='_blank' >子公司</a>可以通过电子邮件、电话,社交媒体,如LinkedIn、LinkedIn Matched Audience、Facebook、Twitter、YouTube、Instagram或微信等方式向我发送有关Covestro产品的信息。在<a href='https://solutions.covestro.com/zh/products/?query=:relevanceName:countries:DE' target='_blank' >这里</a>可以找到Covestro的产品概述。在发送给我的广告信息中,可能包含产品相关培训、产品相关网络研讨会和其他产品相关活动,以及包括Covestro白皮书、手册、调查问卷和新闻等信息。我知悉,我可以通过点击<a href='https://www.covestro.com/zh/legal/revocationform' target='_blank' >这里</a>,或者单击我收到的每份信息中的 “取消订阅”链接,随时取消订阅。有关数据处理的进一步信息可在<a href='https://solutions.covestro.com/zh/footersites/privacy-statement' target='_blank' >隐私声明</a>中找到。", "validation": "必填字段" }, "productName": { "label": "产品名称:", "validation": "必填字段" }, "mktoQuantity": { "label": "样品数量 /公斤:" }, "formMessage": { "label": "留言:" }, "mktoPrice": { "label": "价格/公斤:" }, "mktoCurrency": { "label": "货币/公斤:", "options":{"": "选择..." } }, "mktoPreferedEarliestDelivery": { "label": "首选最早交货:" }, "mktoPreferedLatestDelivery": { "label": "首选最晚交货:" }, "Title": { "label": "职位:" }, "mktoButton": { "submit": "立即注册" } }
formVersion
{"FieldName":"productName","Endpoint":"https://covestro-prod-ffm.apimanagement.eu2.hana.ondemand.com/hybrispcm/products_typeahead?identKey=GB6LiyNSG0YYxXXEpmO8EyoUdFLN0Roi&max=5&lang=en&extended=true","Language":"zh","PermissionQuery":"","BrandLabel":"Brand","ProductLabel":"Product","NoResultLabel":"","MaxItem":10}

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